Sr Engineer Design

Job Summary

Design Engineers are responsible for the design, development, and delivery of motorcycle components and systems using robust engineering practices and Harley-Davidson product development methodology. Engineers are expected to deliver performance, style, quality, cost, durability, manufacturing, and timing objectives for their parts.

This role works collaboratively with industrial design, manufacturing, purchasing, quality, service, regulatory, and worldwide supplier partners. Scope, autonomy, and leadership expectations scale by level, but all roles emphasize technical ownership, strong fundamentals, and cross functional collaboration.

Job Responsibilities

• Design, optimize, and deliver motorcycle components and systems from concept through production, applying sound engineering fundamentals, analysis, and testing.
• Define and manage component or system requirements and ensure alignment with vehicle performance and project objectives.
• Create and release CAD models, assemblies, drawings, and technical documentation.
• Plan and execute validation activities including DFMEAs, DVP&Rs, testing, and resolution of technical issues.
• Collaborate with cross functional teams and suppliers to resolve complex technical, manufacturing, quality, and business problems
• Support sourcing, supplier development, and production readiness activities.
• Communicate technical status and risks clearly to stakeholders.
• Contribute to continuous improvement through knowledge sharing, guideline development, and best practices.
• Mentor and support less experienced engineers as appropriate to role.

Education Requirements

Education Specifications

• Bachelors of Science (BS) degree is required in either: Mechanical or Electro-mechanical.

Experience Requirements

Minimum of 5 years of hands-on engineering professional experience working directly in product development.

• Well-rounded engineering background in mechanical design, project management, and continuous improvement.
• Deep technical knowledge in manufacturing processes includes welding, forging, casting, machining, injection molding, rubber molding, chrome plating, and coatings.
• Understanding of mechanical systems, materials, and assembly processes.
• Proficient in bolted joint calculations, analysis, testing, and design tools/processes including CAD, GD&T, conventional engineering calculations, FEA, PLM systems, DFM/DFA methodologies and engineering change management.  
• Proficient with CAD tools (Pro-E or Creo) to ensure design accuracy.
• Proven success in solving challenging technical problems with innovative solutions in a team environment.
• Demonstrated success directly or indirectly leading diverse global teams to accomplish technical, quality and timing commitments.
• Experience with chassis, body, powertrain, electrical or vehicle design and integration in motorcycle, powersports, automotive, transportation, or agriculture industries.
• Demonstrated ability to develop and execute test plans to verify project requirements.
• Experience working with suppliers and production launch activities including PPAP.
• Motorcycle riding experience or strong interest is appreciated

Position Specific – Preferred Experience

• Performance Team 
  • Systems / Components: powertrain, intake, exhaust, primary and secondary driveline, suspension systems, brake systems, and performance related bodywork, ergonomics, wheels & tires
  • Engineering Skills: familiarity with motorcycle or automotive regulatory environment for specified systems, systems integration experience, managing supplier-led designs, development of PRD’s (Project Requirement Document), motorcycle / vehicle performance enthusiast, translating customer functional requirements into actionable technical requirements and test plans, structural durability, aluminum castings, forging design, machining, heat treatment processes, proficient in Creo
• Fit and Function Team 
  
  • Systems / Components: seats, risers, handlebars, windshields, luggage, saddlebags, racks, backrests, guards, side & center stands, garage
  • Engineering Skills: working with A-surface models, plastic and metal part design, injection molding, design of B-side features, designing for rider ergonomics, aero/seating comfort, proficient in Creo
• Style and Electric Team 
  
  • System / Components: hand controls, foot controls, mirrors, grips, fenders, fairings, fuel tanks, body work, decorative trim, lighting, audio, electrical integration
  • Engineering Skills: defining customer requirements, experience with cosmetic finishes, managing complexity and variants, experience with supplier-led designs, development of PRD’s (Project requirement Document), regulatory requirements, proficient in Creo